How Cold Chain Logistics Ensure Vaccine Effectiveness

does the vaccine have to be kept cold

The Pfizer-BioNTech COVID-19 vaccine initially required storage at extremely low temperatures of around −70°C to −80°C, which is much colder than a standard freezer. This was due to the vaccine's reliance on messenger RNA (mRNA), an extremely fragile molecule that requires low temperatures to slow down the chemical reactions that can degrade it. However, updated stability data suggests that the Pfizer vaccine can now be stored at temperatures between −25°C and −15°C for up to two weeks, which is more in line with standard pharmaceutical freezer and refrigerator temperatures. This development is expected to greatly improve the distribution and accessibility of the vaccine, especially in lower-income countries that may have fewer resources for super-cold storage. Moderna's COVID-19 vaccine, which also utilizes mRNA technology, has similar storage requirements and can be kept at refrigerator temperatures for up to 30 days.

cyvaccine

The Pfizer vaccine initially needed to be kept at ultra-cold temperatures

The Pfizer vaccine must be kept at about -100 degrees Fahrenheit, which is much colder than a standard freezer. In fact, the freezers needed to store the vaccine long-term are not typically found in doctor's offices, drug stores, or hospitals. This posed a significant challenge to the distribution of the vaccine.

The necessity for ultra-cold storage limited the availability of the Pfizer vaccine. The vaccine had to be shipped at temperatures colder than nearly 80 degrees below zero. It could only be stored for up to two weeks in a standard freezer, up to five days in a refrigerator, and just six hours at room temperature.

However, in late February, the Food and Drug Administration relaxed these rules. They now permit the transportation and storage of the Pfizer vaccine at standard freezer temperatures. According to Pfizer, the vaccine remains stable for up to two weeks in regular freezer conditions. This change is expected to give vaccination centers greater flexibility, especially in rural areas.

cyvaccine

Moderna's vaccine can be kept at regular freezer temperatures

Moderna's COVID-19 vaccine can be kept at regular freezer temperatures, unlike the Pfizer vaccine which requires ultra-cold freezing procedures. Moderna's vaccine is more stable and can be stored for up to six months in a standard freezer at temperatures of around -4 degrees Fahrenheit (-20 degrees Celsius). This is a significant advantage as it does not require specialized ultra-cold freezers, making it more accessible for distribution and storage.

The Moderna vaccine is based on mRNA technology, which is a strand of genetic code that instructs human cells to create the spike protein found on the SARS-CoV-2 virus. This mRNA molecule is extremely fragile, and storing the vaccine at cold temperatures slows down the chemical reactions that can degrade it. While the Moderna vaccine can be kept at regular freezer temperatures, it is important to note that it still requires freezing temperatures for long-term stability. At refrigerated temperatures, it can last up to 30 days, and only 12 hours at room temperature.

The flexibility in storage conditions for the Moderna vaccine compared to the Pfizer vaccine is due to differences in their mRNA structures and formulations. The Pfizer vaccine, for example, requires temperatures as low as -100 degrees Fahrenheit or below for long-term storage, which is much colder than what a standard freezer can maintain. This presents logistical challenges for distribution and storage, especially in settings where specialized ultra-cold freezers are not readily available.

The ability of the Moderna vaccine to be stored at regular freezer temperatures increases its accessibility and ease of distribution. This is particularly advantageous in regions with limited access to specialized freezers or refrigeration systems. However, it is important to note that even with this advantage, the Moderna vaccine still requires proper storage and handling to ensure its effectiveness. Proper storage infrastructure and protocols are crucial to maintaining the quality and potency of the vaccine.

While Moderna's vaccine has shown promising stability at regular freezer temperatures, efforts are still being made to further reduce the burden of cold storage. Scientists are working on alternative solutions, such as modifying the mRNA structure or shipping the vaccine in solid form with a sugary protectant. These advancements aim to enhance the stability of mRNA vaccines, making them more resilient and easier to distribute, particularly in areas with limited access to cold storage infrastructure.

cyvaccine

The fragility of the mRNA molecule is why vaccines need to be kept cold

The Pfizer and Moderna COVID-19 vaccines rely on a costly series of temperature-controlled shipments and storage, known as the cold chain, to get vaccines from manufacturers to injection sites. The Pfizer vaccine must be stored at ultra-low freezing temperatures of about -100 degrees Fahrenheit, and the Moderna vaccine must be kept frozen for long-term stability. These temperatures are much colder than what a standard freezer can achieve.

The necessity for cold storage lies in the inherent fragility of the mRNA molecule, which is the key ingredient in these vaccines. Messenger RNA (mRNA) is a single-stranded molecule of genetic code that carries instructions for the human cell to manufacture the spike protein found on the surface of SARS-CoV-2. This molecule is extremely fragile, and storage at cold temperatures slows down the chemical reactions that can tear it apart. The lower the temperatures, the slower the molecular movements, and the lower the chance of damaging reactions.

The hydroxyl group in mRNA, which is an additional chemical group made up of oxygen and hydrogen, can interact with another part of the backbone of the molecule, sparking a reaction that severs the genetic chain. This inherent intramolecular fragility of RNA leads to the injected mRNA degrading usually within a few days in the injected muscle and regional lymph nodes.

However, there are promising efforts to reduce the need for ultra-cold storage of mRNA vaccines. These include tinkering with the mRNA structure and shipping the vaccine in solid form with a sugary protectant. Furthermore, the second generation of COVID-19 mRNA vaccines will likely overcome the ultra-cold storage challenge, as researchers have developed preparation methods that make mRNA much more stable.

cyvaccine

The Johnson & Johnson vaccine doesn't face the same temperature-related challenges

The Pfizer and Moderna COVID-19 vaccines require ultra-cold freezing procedures for long-term storage. This is because the vaccines leverage mRNA technology, which uses strands of genetic code to instruct the human cell to manufacture the characteristic spike protein of the SARS-CoV-2 virus. The mRNA molecule is extremely fragile, and storage at cold temperatures slows down the chemical reactions that can tear it apart.

The Johnson & Johnson COVID-19 vaccine, however, does not face the same temperature-related challenges. Firstly, the Johnson & Johnson vaccine is a viral vector vaccine, which is a different type of vaccine that does not rely on mRNA technology. This means that it does not face the same ultra-cold storage challenges as the Pfizer and Moderna vaccines.

Secondly, the Johnson & Johnson vaccine can be kept stable at refrigerator temperatures of 2 to 8° Celsius (35.6° to 46.4° Fahrenheit) for up to three months. This is a significant advantage over the Pfizer and Moderna vaccines, which can only be kept in a standard refrigerator for a few weeks. The Johnson & Johnson vaccine can also be stored at -20° Celsius (-4° Fahrenheit) for up to two years.

The ability of the Johnson & Johnson vaccine to be stored at refrigerator temperatures makes it much easier to distribute and store, especially in areas without access to ultra-cold freezers. This stability at higher temperatures is a significant advantage and could increase the availability of the vaccine, particularly in less developed regions.

cyvaccine

Pfizer's vaccine can now be kept in a normal medical freezer

The Pfizer COVID-19 vaccine has been a breakthrough in the fight against the pandemic. However, one of the challenges with this vaccine is the need for ultra-cold storage, which is significantly colder than a standard freezer. This requirement has posed logistical challenges in distributing the vaccine to various locations. Typically, the Pfizer vaccine needs to be stored at temperatures ranging from -90°C to -60°C, which is much colder than what a standard freezer can maintain.

To address this issue, Pfizer has been working on enhancing the stability of its vaccine at higher temperatures. As a result of these efforts, it was discovered that the vaccine could remain stable for short periods at temperatures above the initial range. This discovery led to updated guidelines from regulatory authorities, including the US Food and Drug Administration and the European Medicines Agency.

Currently, the Pfizer vaccine can be stored and transported at temperatures between -25°C and -15°C, which aligns with domestic freezer temperatures. This change is a significant development as it allows for greater flexibility in storing, transporting, and deploying the vaccine. In Australia, for instance, unopened vials of the Pfizer vaccine can now be kept at these temperatures for up to two weeks during transportation.

While this update simplifies the transportation and storage process, it is important to note that the vaccine still requires ultra-cold temperatures for long-term storage. Once transported or stored at domestic freezer temperatures, the vials must be returned to ultra-cold storage within the vaccine's original shelf life. Additionally, diluted vaccine in vials or syringes can be stored at room temperatures of up to 30°C for up to six hours.

Frequently asked questions

Yes, the COVID-19 vaccine needs to be kept cold to ensure the stability of the mRNA within the vaccines.

The Pfizer COVID-19 vaccine must be stored at ultra-low freezing temperatures, about -100 degrees Fahrenheit. Moderna's vaccine can be stored at -20 degrees Celsius, which is more like a regular freezer temperature.

It is not entirely clear why the two vaccines have different temperature requirements. A Moderna spokesperson has stated that their vaccine does not need to be kept as cold due to its particular lipid nanoparticle properties and structure and because the company has developed several mRNA vaccine candidates already.

No, not all COVID-19 vaccines need to be kept cold. For example, Johnson & Johnson's viral vector COVID-19 vaccine does not face the same temperature-related challenges as the Pfizer and Moderna vaccines.

Written by
Reviewed by

Explore related products

Share this post
Print
Did this article help you?

Leave a comment